A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET
REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE
APVD
DWNDESCRIPTION
LOC
DIST
5
67
8 34 2 1
D
B
A
A
B
C
C
D
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C
COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
2
4
6
7
8
9
10
11
12
13
14
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151815
Y.YIN
07FEB2013
G.BAILEY
07FEB2013
S.XI
07FEB2013
1:2 1 4
F
-
-
-
- -
mm
-
-
-
-
-
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
E
ECR-16-000265
07JAN2016
MR JDG
F
ECR-16-003210
02MAR2016
JH CT
ITEM
NO
DESCRIPTIONPART NO
-2-5-6-7-77
1
-
1
2217302-1
CRIMPER, WIRE, CONICAL BLEND
2217302-1
111
1
1
2
..
1
ITEM_2
-
-
---
-
-
3
-
1
1722335-7_US
CRIMPER, INSULATION F
1722335-7
111
1
1
4
-
1
5-238011-2
BLOCK, CRIMPER SPACER
5-238011-2
111
1
-
5
-
1
1-1722335-0_US
SHEAR DEPRESSOR ASSEMBLY
1-1722335-0
111
1
-
6
..
1
ITEM_6
-
-
---
-
-
7
-
1
2-240641-9
SPACER
2-240641-9
111
1
-
8
-
1
2161316-3
ANVIL, COMBINATION
2161316-3
111
1
1
9
-
1
462006-6
FLOATING SHEAR, FRONT
462006-6
111
1
-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
111
1
-
11
-
1
1-18023-1
SCR, SKT HD CAP M4 X 10.0
1-18023-1
111
1
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
111
1
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
111
1
-
19
-
1
690472-2
STRIPPER
690472-2
111
1
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
111
1
-
23
-
1
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
980371-4
111
1
-
24
-
1
1320928-2
STRIP GUIDE
1320928-2
111
1
-
25
-
1
1803142-1
DRAG, TERMINAL
1803142-1
111
1
-
26
-
1
356835-1
LEVER, DRAG RELEASE
356835-1
111
1
-
27
-
2
SIMP_22283-1
SPRING, COMPRESSION
22283-1
222
2
-
28
-
1
455888-3
SPACER, CRIMPER
455888-3
111
1
-
29
-
1
1901086-1
PLATE, STRIP GUIDE
1901086-1
111
1
-
30
-
1
1320908-7
SPACER, STRIP GUIDE
1320908-7
111
1
-
32
-
1
2161328
HEX HEAD, FLANGED, M5 x 8mm LONG
2161328-1
111
1
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
222
2
-
34
-
1
1-1752356-1
SUPPORT, TERMINAL
1-1752356-1
111
1
-
35
-
1
2119092-1
BOLT, ADJUSTMENT
2119092-1
11-
1
-
37
-
1
2119085
FA HEAD, ATLANTIC STYLE
2119085-1
111
1
-
38
-
1
1-2119644-2
RAM WASHER, PRECISION
1-2119644-2
111
1
-
39
-
1
2119957-1
APPLICATOR SHIM PACK
2119957-1
11-
1
-
40
-
1
2119645
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
11-
1
-
41
-
1
2079383-7
SCR, BHSC, RoHS (M8 X 25)
2079383-7
111
1
-
44
-
1
2119370
RAM, AMP STYLE, SIDE FEED
2119370-1
11-
1
-
46
-
1
2-2119656-3
APPLICATOR BASIC ASSEMBLY, SF
2-2119656-3
111
1
-
49
-
1
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
1--
-
-
50
-
1
690753-2
SPACER, TONKER
690753-2
111
1
-
51
-
1
811242-6_OLD
BUMPER, HOLD DOWN
811242-6
111
1
-
52
-
1
5018030-1
NUT, HEX, REG, RoHS, M3
5018030-1
111
1
-
53
-
2
2168083-3
SCR, SKT HD CAP, RoHS, M4 X 12.0
2168083-3
222
2
-
54
-
4
2168400-1
SHCS, LOW HEAD, RoHS, M4 X 12
2168400-1
444
4
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
1--
-
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
1--
-
-
60
-
1
2079383-4
SCR, BHSC, RoHS (M4 X 8)
2079383-4
111
1
-
61
-
1
2-18032-5
SCR, SET, FLT POINT M5 X 20.0
2-18032-5
111
1
-
62
-
3
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
33-
3
-
63
-
1
2119793
LIMITER, ADJUSTMENT BOLT
2119793-1
11-
1
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
222
2
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
1--
1
-
71
-
1
2119956-1
DOCUMENTATION PACKAGE
2119956-1
111
1
-
82
-
1
455888-4
SPACER, CRIMPER
455888-4
111
1
-
93
-
1
2168083-6
SCR, SKT HD CAP, RoHS, M5 X 65
2168083-6
111
1
-
95
-
2
2168083-1
SCR, SKT HD CAP, RoHS, M3 X 8.0
2168083-1
222
2
-
96
-
1
1-690438-0
FRONT STRIP GUIDE
1-690438-0
111
1
-
99
-
1
2256587-1_SIMP
SCR, SET, SOFT TIP, M4
2256587-1
111
1
-
117
-
1
2119944-1
FEED FINGER ASSEMBLY,SF
2119944-1
-REFREF
-
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
121
-
1
SIMP_1-22281-8
SPRING, COMPRESSION
1-22281-8
111
1
-
133
..
1
1633743-1
SERVO FEED LATCH ASM
1633743-1
-11
-
-
135
-
1
1901689_EMPTY_OCEAN_SF
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
-REFREF
-
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
1--
-
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
1--
-
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
1--
-
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREFREF
REF
-
166
-
1
994969-1_GATD
MAGNET, RARE EARTH HIGH ENERGY
994969-1
111
1
-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
2--
-
-
198
..
1
1901094-3
SPACER, FEEDER
1901094-3
-11
-
-
213
-
1
2119740-2
TAG,IDENTIFICATION
2119740-2
-11
-
-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
1--
-
-
240
-
2
2168400-6
SHCS, LOW HEAD, RoHS, M5 X 16
2168400-6
-22
-
-
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
111
1
-
ITEM
NO
DESCRIPTIONPART NO
-2-5-6-7-77
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
111
1
-
243
-
1
2079764
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
111
1
-
244
-
1
2119082-5
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-5
111
1
-
245
-
1
2119758
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
2119758-1
--1
-
-
246
-
1
1-22279-3_SIMP
SPRING, COMPRESSION
1-22279-3
11-
1
-
247
-
1
2119798-1
DETENT PIN
2119798-1
11-
1
-
248
-
1
2119641-1
FEED CAM, AIR FEED
2119641-1
1--
-
-
249
-
1
2079988_GATD
BUSHING, LCH5-12, MISUMI
2079988-1
1--
-
-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
1--
-
-
252
-
1
8-21084-0_GATD
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
11-
1
-
260
-
1
2119957-2
APPLICATOR SHIM PACK
2119957-2
--1
-
-
268
-
1
2-1722335-1_US
THREAD BOLT GEWINDEBOLZEN
2-1722335-1
111
1
-
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2151815 -2 F FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 - 8- 2151815 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151815 -4 - - -
2151815 -5 F FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
2151815 -6 F NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2151815 -7 F FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151815 -7 A CRIMP TOOLING KIT - - - - - - - -
TERMINAL DATA:
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME:
SPT LITEALUM CONTACT
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
3.40-4.00 mm [.134-.157 IN]
n
2.88-3.04 mm [.113-.120 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-94204 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
2-1862002-1
C1__DWG_PN_1_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
2.50mm2
W1__DWG_WGAUGE_1
1.77#0.04 [.0697#.0016]
W1__DWG_CRIMP_HT_1
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
2.79 mm [.110]
F
INSUL
3.56 mm [.140]
F
APPLICATOR INSTRUCTIONS
408-10389
CRIMP HEIGHT
REFERENCE SETTING
6.5
W1__FA_SETTING_1
SET UP GAUGE
2119599-1
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151815-4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151815-5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8-2151815-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 99 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT.
CUT TO LENGTH AT ASSEMBLY.
SET THE FINE CRIMP HEIGHT ADJUSTMENT HEAD TO PROPER CRIMP HEIGHT
PRIOR TO TIGHTENING/LOCKING THE BRASS TIP SET SCREW, ITEM 99, AGAINST
THE ADJUSTMENT BOLT THREADS.
15. APPLICATOR TO BE USED IN CONJUNCTION WITH LEADMAKER INTIGRATION KIT,
P/N 2280475-1 FOR CLAMPING AND SENSING OF FEED TRACK.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
1
1
1
1
1
4
4
12
1
9
10
6
6
6
13
8
6
14
11
12
7
7