A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET
REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE
APVD
DWNDESCRIPTION
LOC
DIST
5
67
8 34 2 1
D
B
A
A
B
C
C
D
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C
COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
ITEM
NO
DESCRIPTIONPART NO
-2-5-6-7-77
1
-
1
3-1633664-5
CRIMPER, WIRE
3-1633664-5
111
1
1
2
..
1
ITEM_2
-
-
---
-
-
3
..
1
ITEM_3
-
-
---
-
-
4
..
1
ITEM_4
-
-
---
-
-
5
-
1
1-2119757-0
DEPRESSOR, SHEAR
1-2119757-0
111
1
-
6
..
1
ITEM_6
-
-
---
-
-
7
..
1
ITEM_7
-
-
---
-
-
8
-
1
1633933-8
ANVIL, COMBINATION
1633933-8
111
1
1
9
-
1
454276-5
FLOATING SHEAR, FRONT
454276-5
111
1
-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
111
1
-
11
-
1
1-356885-4
STOP, SHEAR
1-356885-4
111
1
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
111
1
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
111
1
-
14
-
1
455888-4
SPACER, CRIMPER
455888-4
111
1
-
19
-
1
2119533
STRIPPER, SIDE FEED
2119533-1
111
1
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
111
1
-
23
-
1
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
980371-4
111
1
-
24
-
1
1320928-4
STRIP GUIDE
1320928-4
111
1
-
25
-
1
240792-1
DRAG, TERMINAL
240792-1
111
1
-
26
-
1
356835-1
LEVER, DRAG RELEASE
356835-1
111
1
-
27
-
2
SIMP_22283-1
SPRING, COMPRESSION
22283-1
222
2
-
28
-
1
1-455888-0
SPACER, CRIMPER
1-455888-0
111
1
-
29
-
1
1901086-3
PLATE, STRIP GUIDE
1901086-3
111
1
-
30
-
1
1-1320908-0
SPACER, STRIP GUIDE
1-1320908-0
111
1
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
222
2
-
34
-
1
1752356-6
SUPPORT, TERMINAL
1752356-6
111
1
-
35
-
1
2119092-1
BOLT, ADJUSTMENT
2119092-1
11-
1
-
37
-
1
2119085
FA HEAD, ATLANTIC STYLE
2119085-1
111
1
-
38
-
1
2119644-3
RAM WASHER, PRECISION
2119644-3
111
1
-
39
-
1
2119957-1
APPLICATOR SHIM PACK
2119957-1
11-
1
-
40
-
1
2119645
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
11-
1
-
41
-
1
2079383-7
SCR, BHSC, RoHS (M8 X 25)
2079383-7
111
1
-
44
-
1
2119370
RAM, AMP STYLE, SIDE FEED
2119370-1
11-
1
-
46
-
1
2119656-9
APPLICATOR BASIC ASSEMBLY, SF
2119656-9
111
1
-
49
-
1
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
1--
-
-
50
-
1
690753-2
SPACER, TONKER
690753-2
111
1
-
51
-
1
1-811242-0_OLD
BUMPER, HOLD DOWN
1-811242-0
111
1
-
52
-
1
5018030-1
NUT, HEX, REG, RoHS, M3
5018030-1
111
1
-
53
-
2
2168083-3
SCR, SKT HD CAP, RoHS, M4 X 12.0
2168083-3
222
2
-
54
-
4
2168400-1
SHCS, LOW HEAD, RoHS, M4 X 12
2168400-1
444
4
-
56
-
1
1338683-8
FEED PAWL
1338683-8
1--
-
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
1--
-
-
60
-
1
2079383-4
SCR, BHSC, RoHS (M4 X 8)
2079383-4
111
1
-
61
-
2
2-18032-5
SCR, SET, FLT POINT M5 X 20.0
2-18032-5
222
2
-
62
-
3
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
33-
3
-
63
-
1
2119793
LIMITER, ADJUSTMENT BOLT
2119793-1
11-
1
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS
2168078-1
222
2
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
1--
1
-
69
-
1
2119943-1
WASHER, SPACER
2119943-1
111
1
-
70
-
1
2119791-5
DEPRESSOR, WIRE
2119791-5
111
1
-
71
-
1
2119956-1
DOCUMENTATION PACKAGE
2119956-1
111
1
-
78
-
1
1803075-1
EXTENSION PLATE
1803075-1
111
1
-
79
-
2
2079383-4
SCR, BHSC, RoHS (M4 X 8)
2079383-4
222
2
-
80
-
1
1633782-2
FENCE
1633782-2
111
1
-
81
-
2
1-2079383-0
SCR, BHSC, RoHS (M3 X 6)
1-2079383-0
222
2
-
82
-
1
455888-5
SPACER, CRIMPER
455888-5
111
1
-
93
-
1
2168083-6
SCR, SKT HD CAP, RoHS, M5 X 65
2168083-6
111
1
-
95
-
2
2168083-1
SCR, SKT HD CAP, RoHS, M3 X 8.0
2168083-1
222
2
-
96
-
1
1-690438-0
FRONT STRIP GUIDE
1-690438-0
111
1
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
121
-
1
SIMP_1-22281-8
SPRING, COMPRESSION
1-22281-8
111
1
-
133
..
1
1633743-1
SERVO FEED LATCH ASM
1633743-1
-11
-
-
135
-
1
1901689_EMPTY_OCEAN_SF
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
-REFREF
-
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
1--
-
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
1--
-
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
1--
-
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREFREF
REF
-
166
-
1
994969-1_GATD
MAGNET, RARE EARTH HIGH ENERGY
994969-1
111
1
-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
2--
-
-
198
..
1
1901094-3
SPACER, FEEDER
1901094-3
-11
-
-
213
-
1
2119740-2
TAG,IDENTIFICATION
2119740-2
-11
-
-
238
-
1
2063440-2
AIR FEED MODULE
2063440-2
1--
-
-
ITEM
NO
DESCRIPTIONPART NO
-2-5-6-7-77
240
-
2
2168400-6
SHCS, LOW HEAD, RoHS, M5 X 16
2168400-6
-22
-
-
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
111
1
-
245
-
1
2119758
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
2119758-1
--1
-
-
246
-
1
1-22279-3_SIMP
SPRING, COMPRESSION
1-22279-3
11-
1
-
247
-
1
2119798-1
DETENT PIN
2119798-1
11-
1
-
248
-
1
2119641-1
FEED CAM, AIR FEED
2119641-1
1--
-
-
249
-
1
2079988_GATD
BUSHING, LCH5-12, MISUMI
2079988-1
1--
-
-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
1--
-
-
252
-
1
8-21084-0_GATD
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
11-
1
-
255
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
256
-
1
318563-1
GUARD, FRONT CHIP
318563-1
111
1
-
260
-
1
2119957-2
APPLICATOR SHIM PACK
2119957-2
--1
-
-
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2151712 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC
1338683-8 5-18022-5 - -
SERVO LATCH PLATE 2119951-1 - 8- 2151712 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151712 -4 - - -
2151712 -5 A FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
1338683-8 5-18022-5 - -
PNEUMATIC FEED 2119950-1 1338683-8 5-18022-5 2119641-1 2119799-1 2063440-2
2151712 -6 A NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2151712 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151712 -7 A CRIMP TOOLING KIT - - - - - - - -
TERMINAL DATA:
MAXI-SEAL TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME:
MAXI-SEAL TERMINAL
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
4.95-5.74 mm [.195-.226 IN]
-
TERMINAL
APPLICATION
SPECIFICATION
NONE - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
MAXI-SEAL TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
MAXI-SEAL TERMINAL
C1__DWG_PN_4_0
2113285-1
C1__DWG_PN_1_1
T185
C1__DWG_PN_2_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
2x 10AWG
W1__DWG_WGAUGE_1
3.90+/-0.05 [.154+/-.002]
W1__DWG_CRIMP_HT_1
8 AWG
W1__DWG_WGAUGE_2
3.57+/-0.05 [.141+/-.002]
W1__DWG_CRIMP_HT_2
10 AWG
W1__DWG_WGAUGE_3
3.01+/-0.05 [.119+/-.002]
W1__DWG_CRIMP_HT_3
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
4.83 mm [.190]
F
INSUL
0.00 mm [.000]
-
APPLICATOR INSTRUCTIONS
408-10389
CRIMP HEIGHT
REFERENCE SETTING
3.1
W1__FA_SETTING_1
6.3
W1__FA_SETTING_2
12.3
W1__FA_SETTING_3
SET UP GAUGE
2119599-1
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
