A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET
REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE
APVD
DWNDESCRIPTION
LOC
DIST
5
67
8 34 2 1
D
B
A
A
B
C
C
D
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C
COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
2
4
6
7
8
9
10
11
12
13
13
14
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2266007
Y.YIN
18JUL2013
G.BAILEY
18JUL2013
U.GUO
18JUL2013
1:2 1 4
A
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
A
RELEASED
20AUG2013
LG GB
ITEM
NO
DESCRIPTIONPART NO
-1-2-5-6-7-77
1
-
1
4-456406-1
CRIMPER, WIRE PREMIUM
4-456406-1
1111
1
1
2
-
1
455888-2
SPACER, CRIMPER
455888-2
1111
1
-
3
-
1
1-1633961-1
CRIMPER, INSULATION F PREMIUM
1-1633961-1
1111
1
1
4
-
1
4-238011-7
BLOCK, CRIMPER SPACER
4-238011-7
1111
1
-
5
-
1
2119757-8
DEPRESSOR, SHEAR
2119757-8
1111
1
-
6
..
1
ITEM_6
-
-
----
-
-
7
..
1
ITEM_7
-
-
----
-
-
8
-
1
1633921-8
ANVIL, COMBINATION
1633921-8
1111
1
1
9
-
1
462006-6
FLOATING SHEAR, FRONT
462006-6
1111
1
-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
1111
1
-
11
-
1
1-356885-4
STOP, SHEAR
1-356885-4
1111
1
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
1111
1
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
1111
1
-
19
-
1
2119533
STRIPPER, SIDE FEED
2119533-1
1111
1
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
1111
1
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
1111
1
-
24
-
1
1320928-2
STRIP GUIDE
1320928-2
1111
1
-
28
-
1
1-455888-0
SPACER, CRIMPER
1-455888-0
1111
1
-
29
-
1
2119959-1
ASSEMBLY, STRIP GUIDE
2119959-1
1111
1
-
30
-
1
1-1320908-0
SPACER, STRIP GUIDE
1-1320908-0
1111
1
-
32
-
1
2161328
HEX HEAD, FLANGED, M5 x 8mm LONG
2161328-1
1111
1
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
2222
2
-
34
-
1
1752356-6
SUPPORT, TERMINAL
1752356-6
1111
1
-
35
-
1
2119092-1
BOLT, ADJUSTMENT
2119092-1
111-
1
-
37
-
1
2119085
FA HEAD, ATLANTIC STYLE
2119085-1
1111
1
-
38
-
1
1-2119644-2
RAM WASHER, PRECISION
1-2119644-2
1111
1
-
39
-
1
2119957-1
APPLICATOR SHIM PACK
2119957-1
111-
1
-
40
-
1
2119645
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
111-
1
-
41
-
1
2079383-7
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1111
1
-
44
-
1
2119370
RAM, AMP STYLE, SIDE FEED
2119370-1
111-
1
-
46
-
1
2119656-9
APPLICATOR BASIC ASSEMBLY, SF
2119656-9
1111
1
-
47
-
1
2119653
FEED CAM, POST FEED
2119653-1
1---
-
-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1---
-
-
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21--
-
-
51
-
1
1901681-5
HOLDDOWN, TERMINAL
1901681-5
1111
1
-
52
-
1
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1111
1
-
54
-
4
2168400-1
SHCS, LOW HEAD, RoHS, M4 X 12
2168400-1
4444
4
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11--
-
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11--
-
-
60
-
1
2079383-4
SCR, BHSC, RoHS (M4 X 8)
2079383-4
1111
1
-
62
-
3
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
333-
3
-
63
-
1
2119793
LIMITER, ADJUSTMENT BOLT
2119793-1
111-
1
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
2222
2
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11--
1
-
71
-
1
2119956-1
DOCUMENTATION PACKAGE
2119956-1
1111
1
-
82
-
1
455888-5
SPACER, CRIMPER
455888-5
1111
1
-
117
-
1
2119944-1
FEED FINGER ASSEMBLY,SF
2119944-1
--REFREF
-
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
1111
1
-
133
..
1
1633743-1
SERVO FEED LATCH ASM
1633743-1
--11
-
-
135
-
1
1901689_EMPTY_OCEAN_SF
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
--REFREF
-
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
-1--
-
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
-1--
-
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
-1--
-
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREFREFREF
REF
-
166
-
1
994969-1_GATD
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1111
1
-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
-2--
-
-
174
-
1
1901680-2
GUIDE PIN,HOLDDOWN
1901680-2
1111
1
-
175
-
1
1752353-2
GUIDE PIN,HOLDDOWN
1752353-2
1111
1
-
176
-
1
8-22280-7_SIMP
SPRING, COMPRESSION
8-22280-7
1111
1
-
177
-
1
6-993111-6
PIN, SLOTTED SPRING 3.0 X 14.0
6-993111-6
1111
1
-
180
-
1
2-1752354-3
STANDOFF,HOLD-DOWN
2-1752354-3
1111
1
-
198
..
1
1901094-3
SPACER, FEEDER
1901094-3
--11
-
-
213
-
1
2119740-2
TAG,IDENTIFICATION
2119740-2
--11
-
-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
-1--
-
-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1---
-
-
240
-
2
2168400-6
SHCS, LOW HEAD, RoHS, M5 X 16
2168400-6
--22
-
-
241
-
1
7-18023-7
SCR, SKT HD CAP M3 X 4.0
7-18023-7
1111
1
-
242
-
1
2119083
RETAINER, INSULATION DIAL
2119083-1
1111
1
-
243
-
1
2079764
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1111
1
-
244
-
1
2119082-8
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-8
1111
1
-
245
-
1
2119758
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
2119758-1
---1
-
-
246
-
1
1-22279-3_SIMP
SPRING, COMPRESSION
1-22279-3
111-
1
-
247
-
1
2119798-1
DETENT PIN
2119798-1
111-
1
-
ITEM
NO
DESCRIPTIONPART NO
-1-2-5-6-7-77
248
-
1
2119641-1
FEED CAM, AIR FEED
2119641-1
-1--
-
-
249
-
1
2079988_GATD
BUSHING, LCH5-12, MISUMI
2079988-1
-1--
-
-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
-1--
-
-
252
-
1
8-21084-0_GATD
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
111-
1
-
260
-
1
2119957-2
APPLICATOR SHIM PACK
2119957-2
---1
-
-
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2266007 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
SERVO LATCH PLATE 2119951-1 - 8- 2266007 -5 1901094-3 2-1752354-3 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2266007 -4 - - -
2266007 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -
SERVO LATCH PLATE 2119951-1 - 8- 2266007 -5 1901094-3 2-1752354-3 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2266007 -4 - - -
2266007 -5 A FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
2266007 -6 A NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2266007 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2266007 -7 A CRIMP TOOLING KIT - - - - - - - -
TERMINAL DATA:
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME:
SL-156 HOODED RECEPTACLE, LARGE WIRE CONTACT
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
3.58-4.34 mm [.141-.171 IN]
n
1.78-2.84 mm [.070-.112 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-1021 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
647466-1
C1__DWG_PN_1_1
647466-2
C1__DWG_PN_2_1
3-647466-1
C1__DWG_PN_3_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
16 AWG
W1__DWG_WGAUGE_1
1.50+/-0.05 [.059+/-.002]
W1__DWG_CRIMP_HT_1
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
2.29 mm [.090]
F
INSUL
3.05 mm [.120]
F
APPLICATOR INSTRUCTIONS
408-10389
TERMINAL DATA:
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME:
AMP MCP 2.8K FLAT TYPE RECEPTACLE
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
.171-.186 IN [4.34-4.72 mm]
n
.120-.125 IN [3.05-3.18 mm]
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
TE TERMINAL
C3__DWG_PN_1_0
TE TERMINAL
C3__DWG_PN_2_0
TE TERMINAL
C3__DWG_PN_3_0
TE SEAL
C3__DWG_PN_4_0
67890-1 (C)
C3__DWG_PN_1_1
67890-3 (C)
C3__DWG_PN_2_1
67890-5 (C)
C3__DWG_PN_3_1
67890-7 (C)
C3__DWG_PN_4_1
67890-2 (C)
C3__DWG_PN_1_2
67890-4 (C)
C3__DWG_PN_2_2
67890-6 (C)
C3__DWG_PN_3_2
67890-8 (C)
C3__DWG_PN_4_2
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
REFERENCE SETTING
6.9
W1__FA_SETTING_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
REFERENCE SETTING
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
TERMINAL DATA:
TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME:
AMP MCP 2.8K FLAT TYPE RECEPTACLE
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
.171-.186 IN [4.34-4.72 mm]
n
.120-.125 IN [3.05-3.18 mm]
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
TE TERMINAL
C2__DWG_PN_1_0
TE TERMINAL
C2__DWG_PN_2_0
TE SEAL
C2__DWG_PN_3_0
TE SEAL
C2__DWG_PN_4_0
987654-1 (B)
C2__DWG_PN_1_1
987654-4 (B)
C2__DWG_PN_2_1
987654-7 (B)
C2__DWG_PN_3_1
1-987654-0 (B)
C2__DWG_PN_4_1
987654-2 (B)
C2__DWG_PN_1_2
987654-5 (B)
C2__DWG_PN_2_2
987654-8 (B)
C2__DWG_PN_3_2
1-987654-1 (B)
C2__DWG_PN_4_2
987654-3 (B)
C2__DWG_PN_1_3
987654-6 (B)
C2__DWG_PN_2_3
987654-9 (B)
C2__DWG_PN_3_3
1-987654-2 (B)
C2__DWG_PN_4_3
SET UP GAUGE
2119599-1
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE
2.29 mm [.090]
F
INSUL
-
-
APPLICATOR INSTRUCTIONS
408-10389
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2266007 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC
- - - - - - -
SERVO LATCH PLATE 2119951-1 - 8- 2266007 -5 1901094-3 2-1752354-3 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2266007 -4 - - -
2266007 -5 1 FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
PNEUMATIC FEED
2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
2266007 -6 1 NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2266007 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2266007 -7 1 CRIMP TOOLING KIT - - - - - - - -
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266007 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266007 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266007 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266007 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.30 .
NOT TO EXCEED 2800 CMA.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266007 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266007 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266007 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.30 .
1
1
1
1
1
1
1
2
4
6
7
8
9
10
11
12
1
1
1
1
1
4
4
12
1
9
9
9
10
13
6
6
6
6