A0
4806 (3/13)
REVISIONS
P LTR DATE APVDDWNDESCRIPTION
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
OF
SCALE SHEET
REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS:
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
5
6
7
8
3
4 2
1
D
B
AA
B
C
C
D
ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C
COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT.
TE Connectivity
>PBT-GF30<
>PBT-GF30<
>PBT-GF30<
>PBT-GF15<
>PA66-GF33<
>PBT-GF15<
>VMQ<
>VMQ<
TERMINAL - FEMALE
1.5mm
TIN MOLEX 33012-0002
16-20 AWG
OR METRIC EQUIVALENT
33000-0002
TERMINAL - FEMALE
2.8mm
TIN TYCO 1326032-2
20 AWG
OR METRIC EQUIVALENT
1326031-2
TERMINAL - FEMALE
2.8mm
TIN TYCO 1326032-3
18 AWG
OR METRIC EQUIVALENT
1326031-3
TERMINAL - FEMALE
2.8mm
TIN TYCO 1326032-4
16 AWG
OR METRIC EQUIVALENT
1326031-4
TERMINAL - FEMALE
2.8mm
TIN TYCO 1326032-5
14 AWG
OR METRIC EQUIVALENT
1326031-5
TERMINAL - FEMALE
2.8mm
TIN TYCO 1326032-6
12 AWG
OR METRIC EQUIVALENT
1-1326031-1
YAZAKI
CABLE SEAL - 2.8mm YAZAKI 1.8-2.3mm WIRE O.D. N/A
CABLE SEAL - 2.8mm YAZAKI 2.1-3.0mm WIRE O.D. N/A
CABLE SEAL - 2.8mm YAZAKI 3.1-3.3mm WIRE O.D. N/A
7114-4140-02
TERMINAL - FEMALE
6.3mm
TIN YAZAKI 7116-4141-02
14 AWG
OR METRIC EQUIVALENT
7114-4141-02
YAZAKI 1.4-2.3mm WIRE O.D. N/A
CABLE SEAL - 6.3mm YAZAKI 2.1-3.0mm WIRE O.D. N/A
CABLE SEAL - 6.3mm YAZAKI 3.0-3.8mm WIRE O.D. N/A
N/A
5
J15
REVISED PER ECO-13-014395
12SEP2013
DD RH
J16
REVISED PER ECO-16-013452
13SEP2016
DD GK
CUSTOMER DRAWING
1587041
N. SOOCH
15APR2003
T. DEWITTE
10JUN2003
T. DEWITTE
16JUL2003
2:1
1
4
J16
-
-
-
- -
mm
0.3
0.3
0.1
0.1
0.1
1
34 WAY,
SEALED HYBRID, FEMALE PLUG
ASSEMBLY
-
20
20
00779
BY TE CONNECTIVITY
-
-
13X ( )4.55
13X ( )10.05
2X ( )5.5
3X ( )3.75
3X ( )11.35
24X ( )3.5
( )2.4
( )1
( )16.3( )16.7
( )69.9
R( ) LEVER SWING AREA43.5
( )41
4X ( )6.8
( )58.64
53.6 0.5
LIST OF PARTS
WEIGHT
(GRAM)
RECYCLING
CODE
MATERIAL
SPECIFICATION
COLORDESCRIPTIONITEM
QTY. REQUIRED
INDEX AINDEX BINDEX C
41.4g30% GF PBTBLACKHOUSING, KEYING OPTION "A"11--
41.4g30% GF PBTGRAYHOUSING, KEYING OPTION "B"1-1-
41.4g30% GF PBTNATURALHOUSING, KEYING OPTION "C"1--1
4.9g15% GF PBTREDTPA2111
6.2g33% GF NYLONGRAYLEVER3111
4.2g15% GF PBTBLACKEND SEAL COVER4111
2.4gSILICONLT BLUEEND SEAL GROMMET5111
1.1gSILICONBLUERING SEAL6111
APPLICABLE COMPONENTS (FOR REFERENCE ONLY)
APPLICABLE WIRE SIZES
(FOR REFERENCE ONLY)}
COMPONENT
MATING PART NUMBER
DESCRIPTION
COLOR /
PLATING
SUPPLIER
SUPPLIER
PART NUMBER
CABLE SEAL - 2.8mm GREEN 7158-3111-60 1.2-1.9mm WIRE O.D. N/A
YELLOW 7158-3112-70
WHITE 7158-3113-40
LT GRAY 7158-3110-40
TERMINAL - FEMALE
6.3mm
TIN YAZAKI 7116-4140-02
20-16 AWG
OR METRIC EQUIVALENT
CABLE SEAL - 6.3mm RED 7158-3081-50
BLUE 7158-3082-90
BLACK 7158-3083
ANTI-ROTATION CLIP NATURAL TRW PC47597-1 N/A
1. PART MUST CONFORM TO THE USCAR-2 SPECIFICATION, DATED
07/DEC/00 (REVISION 3).
2. 0.2mm MAXIMUM RADIUS PERMISSIBLE ON EDGES AND FILLETS
SHOWN AS SHARP FOR PLASTIC PARTS.
3. PRODUCTION DATE CODE (YYDDD) AND ASSEMBLY PART NUMBER
(LAST 3 DIGITS OF FORD PN ACCEPTABLE) MUST BE LEGIBLE
AND PERMANENTLY APPLIED WHEREVER PACKAGE SIZE PERMITS
OR OTHER AGREEMENTS ARE MADE.
4. MATES WITH ASSEMBLY SHOWN ON DRAWING 1587042.
SEE TYCO ELECTRONICS (TE) INSTRUCTION SHEET 408-8911
FOR PROPER POSITIONING OF TPA AND TE INSTRUCTION SHEET
408-8832 FOR APPLICATION USE OF CONNECTOR SYSTEM.
NOTE: SEE SUPPLIER DRAWINGS FOR LATEST INFORMATION AND CRIMP SPECIFICATIONS.
TPA AND LEVER SHOWN
IN PRE-SEATED POSITION
COMPANY LOGO
COMPANY LOGO
SECTION AA-AA
2
3
1
4
5
6
LEVER
RING SEAL
HOUSING
TPA
END SEAL GROMMET
END SEAL COVER
5